“Production lines are not designed to produce defects.”

The basic method of defect detection using deep learning is anomaly detection, where the system purely classifies parts as OK or NOK, based on their deviation from the few images of an ideal part.
Apart from this method, other techniques are used in visual inspection (VI) to identify, localize and classify defects, where a substantial number of images representing such defects and features are required for training purposes. More soever, precise and consistent labels are key to ensuring a high performing deep learning model.
To create a balanced data set for training and validation, one needs both good images (OK) and bad images (NOK). Since ideally no components with defects are produced in manufacturing, one often finds a shortage of defect images (NOK) available for training and validation (within a reasonable time period).
Photo showing cameras in a production site f or automated visual inspection
Synthetic image data is the ideal solution to compensate for this bias by representing rarely occurring defects in the dataset. Synthetic data we offer is already annotated with pixel precision. Any type of defect can be represented uniquely in order to be able to train a robust model.

Example Use Case for Synthetic Data for
Automated Visual Inspection (AVI)

Aluminium car part with crack defect
Metal component
syringe with defect
PCB Board with defect
PCB Board with defects
Green bin with fruits in it on a conveyor belt.

Building High-Quality Models In 3 Steps

Explore our services: Efficiently leveraging data analysis, data generation, and integration tools for superior model performance.
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Data Insight

Review and analysis of existing data to provide key insights and recommendations for optimizing your dataset.
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Data Generation

Generation of synthetic data and data augmentation to create an optimal dataset based on key insights from the analysis.
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Data Import

Tools for importing data into industry-standard deep learning software.

Why Use Synthetic Image Data for Automated Visual Inspection?

Incorporating synthetic image data into your automated visual inspection processes not only enhances efficiency and accuracy but also provides a scalable solution that adapts to the evolving demands of modern manufacturing and quality assurance systems.

Reduce Time and Effort

Capturing images of defective components in a production environment can be a lengthy and labor-intensive process, often taking months. Synthetic image data accelerates this process by providing readily available, high-quality images that simulate defects, enabling quicker model development and deployment.

Variation and Balance

Creating a diverse and balanced dataset is crucial for training robust machine learning models. Synthetic data allows for controlled variation in images, ensuring a balanced representation of different defect types and scenarios. This avoids the impractical and costly process of manipulating machinery or artificially damaging components, which can lead to unrealistic or biased datasets.

Reduce Costs

The creation of synthetic image data is more cost-effective compared to traditional methods of data acquisition, which involve extensive manual labour and equipment use. Synthetic data generation reduces the need for physical prototypes and repetitive testing, thereby cutting down on operational costs.

Reduce Annotation Overhead

Synthetic data is annotated, offering unparalleled scalability, allowing you to quickly generate large volumes of data to meet the needs of expanding projects or new product lines. Additionally, it provides flexibility to simulate various conditions, such as different lighting, angles, or defect types, which are essential for developing models that can generalize well across real-world scenarios.

Additional Resources

Explore Key Concepts and Benefits of Synthetic Data and corresponding Annotations.

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What is Synthetic Data?

Learn about the fundamentals of synthetic data, its generation process, and its applications in various industries.

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Why Use Synthetic Data?

Understand the benefits of synthetic data, including enhanced model training, cost efficiency, and the ability to generate rare or hard-to-capture scenarios.

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How Real is Synthetic Data?

Explore the realism and accuracy of synthetic data compared to real-world data, and how it can be tailored to match specific use cases.

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Annotations

Explore the critical role of high-quality annotations in dataset preparation. Our synthetic image data comes fully annotated, as our generation process precisely tracks and identifies every element within each image, ensuring consistent and accurate labelling.

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3D Rendering

Our 3D rendering process leverages advanced computer graphics techniques to create highly realistic and detailed synthetic images. This approach allows us to simulate a wide range of scenarios and environments.

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Generative Approaches

Our generative data creation techniques use advanced AI models to enhance realism and add details to the 3D rendered synthetic image.
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